Real-time manufacturing automation, built for clarity and speed
Unify IoT, vision, and production data. Catch issues early, automate corrective actions, and document everything for audit-ready traceability.
Realize any use case with a universal data infrastructure
Connect machines, sensors, and apps into one operational model. Build once — power quality, throughput, maintenance, and compliance together.
Live, plant→line→cell visibility for utilization, OEE, and shift attainment. Standardized downtime coding with minutes/root cause, plus drill-downs to active alerts, WIP aging, and work orders for fast triage.
- Real-time utilization & attainment
- Labeled downtime Pareto
- Line→cell drilldowns
FPY by part/tool/shift with SPC bands and auto-rule checks. Top defect modes linked to station & lot with visual evidence. CAR/CAPA workflows (owner, SLA, verification) tied to digital genealogy for audit.
- SPC limits & auto-rules
- Defect Pareto by station
- CAR/CAPA with SLA
Plan vs actual with takt-variance markers and end-of-shift forecasts. WIP heat by station highlights flow imbalance, while cycle-time histograms expose bottlenecks and changeover impact for proactive balancing.
- Takt variance markers
- WIP heatmap by station
- EoS attainment forecast
Condition monitoring (vibration, temperature, current) with Remaining Useful Life estimates. Alerts auto-create CMMS work orders; spares coverage & lead-time checks prevent unplanned stops.
- Condition triggers & RUL
- Auto CMMS tickets
- Spares coverage view
Never be caught off guard: ranked downtime causes with minutes and trendlines, MTBF/MTTR tracking, and backlog/SLA visibility—integrated with predictive alerts to keep machines running.
- Top causes with minutes
- MTBF/MTTR trendlines
- Maintenance backlog view
Shift allocation by line/role with skills & certification coverage. Incident and near-miss logs capture severity, root cause, and CAPA—so teams stay safe and production stays on plan.
- Shift & skills matrix
- Incident/near-miss log
- Training & cert alerts
From discovery to value — fast
Scope lines, goals, KPIs, and success criteria.
Connect PLCs, sensors, and cameras securely.
Normalize tags; map parts, stations, and events.
Build role-based views and alerts.
Validate on-shift, train ops, iterate quickly.
Measure impact; lock in next wins.
Why manufacturers choose us
Millisec-level ingest and stream processing power continuous decisions.
Inline QC, corrective actions, and audit-ready records.
Operators, engineers, and leaders share the same live truth.
Bring any PLC, sensor, or camera — we normalize and fuse data.
Start with one line, expand to the entire network without rework.
Digital traceability and reporting aligned to ISO/industry standards.
Case studies
Assembly Line Rollout
Inline QC and automated alerts across multiple lines decreased unplanned downtime while stabilizing shift output.
- Standard alert playbooks
- Shift report templates
- Changeover best practices
Discrete Assembly
Lot/unit genealogy from raw to pack-out made audits a search-and-export task with clear CAR ownership.
- Audit-ready exports
- Genealogy search patterns
- CAPA workflow tips
Process Metals
Energy monitoring and load shifting reduced peaks; visibility aligned maintenance to cut rework.
- Load-shift recipes
- Peak window alerts
- Cost impact model
Start your automation pilot
Share your lines, target KPIs, and current systems. We’ll propose a 6-week pilot with clear success metrics.